Cold Brand DCT type.
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Customer Benefits
Economic range of cold brand dyes for room temp dyeing and printing
Application Method
Cold dyeing
Trichomy
Medium
Deep
For Hot Exhaust economical dyes for standard requirements.
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Customer Benefits
Suitable for post mercerizing
Suitable for post bleaching
Application Method
Hot Exhaust Economical Dyes
Trichomy
Pale
Medium Heavy
Supporting Dyes
Yellow HE6G
Yellow HE4G
Orange HER
Br. Blue HEGN 125
For warm exhaust for normal fastness with good reproductivity.
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Customer Benefits
More preferable because of better build up for dark shades
Good wash off properties for good fastness levels
Application Method
Cold-pad-batch (Selectively)
Trichomy
Supporting Dyes
Yellow ME4GL
Orange ME2RL
Red ME3GL
Red ME3BL
Red ME6BL
Navy Blue ME2GL
For warm exhaust and pad dying with excellent wet fastness.
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Customer Benefits
Various options available for black and navy in economic fastness
Good dischargeable shades for browns
Excellent wash off and fastness properties
Application Method
Cold-pad-batch
Pad-dry- chemical pad-steam (Selectively)
Pad-dry-steam (Selectively)
Pad-dry-thermofix (Selectively)
Trichomy
Supporting Dyes
Yellow H7GL
Yellow GL
Orange 2R
Red GF Red 5B
Brown GR
Violet 5R
Blue 3R
turquoise Blue PG
Green 6B
Navy Blue GG
Black RL
Black Dn conc
Black WNN
Multifunctional warm exhaust for deep shades with cost effective and higher productivity.
Customer Benefits
Cost effective range with high productivity
Most preferable for deep shades
Good wash off and fastness properties
Resitant to wet fading and repeated domestic washing
Application Method
Cold-pad-batch
Pad-dry-chemical pad steam
Pad-dry-steam
Pad-dry-thermofix
Trichomy
Medium
Heavy Shades
Multifunctional warm exhaust high fixation eco-friendly with reliable applications.
Customer Benefits
Good multifunctional dyes with high fixation
Eco friendly with reliable applications
Application Method
Warm Exhaust
Trichomy
For warm exhaust and pad dyeing , economical for medium to dark shades.
Customer Benefits
Cost effective for medium shades
Cost effective for dark shades
Application Method
Warm exhaust and pad dyeing
Trichomy
Multifunctional warm exhaust and pad dyeing , economical for dark shades.
Customer Benefits
Good multifunctional dyes for dark shades
Economical for dark shades
Application Method
Multifunctional warm exhaust and pad dyeing
Trichomy
High performance dyes for ultra deep shades for exhaust and pad dyeing.
Customer Benefits
Simple process requiring minimal capital investment
Easy clean-down process suitable for short runs
Very high strength products
Excellent build-up for very deep shades
Good wash-off and fastness levels
Resistant to perborate wet fading
Resistant to repeated domestic washing
Application Method
Warm Exhaust
Pad-dry-chemical pad steam
Pad-dry-steam
Pad-dry-thermofix
Cold-pad-batch
Trichomy
For Very Deep Shades
Heavy Shades
For warm exhaust suitable for pale shades with perfect reproducibility.
Customer Benefits
Perfect Reproducibility
Application Method
Warm Exhaust
Trichomy
Pale
Medium Heavy
For warm exhaust and pad dyeing high quality , high performance , economical & most suitable Blacks.
The most cost effective trichomy for exhaust dyeing.
It offers intense color strength, excellent washing fastness, and minimizes effluent discharge.
Customer Benefits
Warm Washing System: Rapid and effective dye removal while maintaining color fastness, with lower temperature operation saving water and energy.
Long-Lasting Color: Eco-friendly dyes meet ZDHC Level 3 standards, reducing resource use and supporting sustainable production.
Eco-Friendly Products: Certified safe manufacturing (ZDHC Level 3 & PCA/Pars Chloro Aniline Free) ensures environmental commitment.
Application Method
Easy Application: Works seamlessly on cotton and synthetic fibers at low liquor ratios, compatible with existing dyeing methods.
Environment-Friendly: Reduces resource consumption while supporting sustainable production; PCA/Pars Chloro Aniline Free certified.
Alkali Addition Recommendations
Soda Ash Method:
1. portion, add 0.5-1.0 g/l of soda ash, progressively dispensed over 20-30 min
2. portion, add remaining quantity, progressively dispensed over 20-30 min
Mixed Alkali, Soda Ash/NaOH Method:
1. portion, add 0.5-1.0 g/l of soda ash, progressively dispensed over 20-30 min
2. portion, add remaining quantity of soda ash and caustic soda, progressively dispensed over 20-30 min
Sodium Bicarbonate / Soda Ash (for CV and CO merc. fabrics only):
1. portion, add 1.0 g/l sodium bicarbonate, linear dispensed over 10-15 mins
2. portion, add 1-2 g/l soda ash, linear or progressive dispensed over 20-30 mins
3. portion, add remaining soda ash, progressive dispensed over 20-30 mins
This method shows the best leveling performance on CV and Co merc. fabrics
Note: The recommended dyeing procedure is the 80°C/60°C migration method
Salt & Alkali Recommendations at Different Liquor Ratios
Washing off 100% CEL
Washing-off, pale/medium shades (LR 1:6 and below):
• Rinse for 10 min at 60°C/140°F
• Rinse for 10 min at 60°C/140°F with 1-2 g/l Soaping Agent
• Rinse for 10 min at 60°C/140°F
• Soften as usual or aftertreat (Neutralization at pH 6-7)
Washing-off, dark/deep shade (LR 1:6 and below):
• Rinse for 10 min at 60°C/140°F
• Rinse for 10 min at 60°C/140°F with 1-2 g/l Soaping Agent
• Rinse for 10 min at 60°C/140°F
• Soften as usual or aftertreat (Neutralization at pH 6-7)
Notes on washing off:
No pH adjustment is necessary, pH should 10 to be expected after the first rinse. For thorough washing, the rinsing should be continued until the water remains colored. For efficiency and lower rinsing balls possible.
Fastness to Chlorinated Water
Stability to chlorine becomes much higher chlorinated water fastness ensures long lasting color quality required by current technical trends. These days, the consumer preference in all fields of textiles use is both for ease and wear and high wash fastness is color stability x and high in washable quality as well. The factor because chlorine is mostly used in tap water to make machine washable, and softening of colors used to be washed more frequently to achieve high color imports.
Build-up Property
Dycrofix SEdyes high color intensity results in lower dye and salt requirements, leding to the waem washing System.
Exhaust Dyeing Applications
60°C/140°F method for deep shades (Dycrofix SE):
Dyeing Methods for 100% CEL
60°C/140°F method for deep shades (Dycrofix SE):
Download the complete PDF shade card with all technical specifications, color swatches, and application guidelines.
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Redefines standards for deep shades in cotton dyeing and delivering intense color strength.
Customer Benefits
Improves production efficiency
Reducing water and energy consumption
Long lasting and intense color strength
Sustainable solution for modern textiles
Eco-Friendly and easy to implement
Application Method
Soda ash method
Mixed alkali method (for deep and black shades)
Efficient dyeing with warm washing technology
Dycrofix JHP Features/Advantages
A Sustainable Solution for Modern Textiles: Balances economic growth with environmental responsibility. Dycrofix JHP dyes enhance production efficiency while addressing key sustainability concerns, reducing water and energy consumption.
Unmatched Performance for Cotton Dyeing: Sets a new quality standard for deep shades with intense color strength and high wet fastness, delivering superior results from shorter processing times with improved productivity and environmental impact.
Efficient Dyeing with Warm Washing Technology: Ensures rapid and high exhaustion for cotton and cellulosic fibers. Warm Washing System simplifies removal of hydrolyzed dye, reducing water usage by up to 30% and cycle time by 25% while maintaining exceptional wet fastness.
Eco-Friendly and Easy to Implement: Meets rigorous environmental standards, including ZDHC Level 3 and eco-friendly certifications. Compatible with existing recipes and processes, ensuring smooth transition while maintaining vibrancy through multiple washes and supporting sustainability in fashion.
Long Lasting Colors
Dischargeability
Dischargeability varies with the depth of ground dyeing and recipe of white discharge. The discharge test was made on cotton fabrics dyed at the standard depth by the following recipes.
| Ingredient | % by Weight |
|---|---|
| Rongalite | 20% |
| Soda ash | 5% |
| Guar Gum | 1% |
| OBA | 0.1% |
| TOTAL | 100% |
Build-up Property
Dycrofix JHP dyes high color intensity results in lower dye and salt requirements, leding to the waem washing System.
Dyeing Process
The optional dyeing temperature is 50°C-60°C, but the appropriate dyeing temperature depends on the fabric types and dyeing machines.
Comments:
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Click here to see Reactive Dye Process
Customer Benefits
Suitable for printing cellulosic fibers
Pad-dry-chemical pad steam
Pad-dry-steam
Pad-dry-thermofix
Application Method
Excellent reproducibility for high RFT levels
Good repeated domestic washing
High light fast selection available
Trichomy
Pale
Medium Heavy
Supporting Dyes
Orange P2R
Red PB
Red P6B
Red P8B
Purple P3R
Turquoise PGR 150
Red Brown P4R
Black PN
Black PGR
Pretreatment of the Goods
To ensure optimum results in reactive printing of woven or knitted fabric all impurities in the fibre, lubricants, auxiliaries and processing chemicals that could react with reactive dyes or adversely affect the printing process must be removed To obtain maximum colour yield brilliancy levelness and wet fastness properties on cotton, it has been mercerized or treated with a caustic soda solution of at least 22 °Be (16.4%) Regenerated cellulosic fibres should be treated in a tensionless state with a caustic soda solution of approx 6-8 °Be (4-5%) Alkaline pretreatment improves further dimensional stability and facilitates washing-off of the prints.
Stock Thickener
Sodium alginate: 400-600 Parts | Urea: 100-200 Parts | Dycrosol (Resist Salt): 10 Parts | KBl Liquid: 5 Parts | Sodium Bicarbonate: 25-30 Parts | Preservative: 0.5-1.0 Parts | Water: 1000 Parts
Print Paste Preparation
Stock thickener: X Parts | Dycrofix P Dyes: Y Parts | Total: 1000 Parts. Sodium alginate is ideal thickener as it does not react with dyestuff and can be easily washed off.
Fixation Methods
| Fixation Medium | Substrate | Time (min) | Temperature | Alkali |
|---|---|---|---|---|
| Saturated Steam | WO/Silk | 10-20 | 102°C | Sodium Acetate |
| Saturated Steam | CO/CV | 8-12 | 102°C | Sodium Bicarbonate or Soda Ash |
| Hot Air | CO | 5 | 150°C | Sodium Bicarbonate or Soda Ash |
| Hot Air | PES/CO | 1 | 190-200 C | Sodium Bicarbonate or Soda Ash |
| Superheated Steam | PES/CO | 6-8 | 175 X | Sodium Bicarbonate or Soda Ash |
Note: Higher urea amounts recommended for certain fixation methods
Two-Phase Prints
First of all the dried prints are impregnated open-width and crease-free with an alkaline fixation liquor and after that fixed as per the available equipment.
A horizontal padder with steel/rubber roller arrangement has effective to apply the alkaline fixation liquor which should allow both face padding and immersion of the fabric, depending on its structure and weight. The padding roller which comes into contact with the printed side of the fabnc should be made of steel (S) and the nip roller should be covered with rubber(R).
Fixation Liquors - Electrolyte/Alkali
Fixation Liquors :
| Electrolyte / Alkali | Amount | Unit |
|---|---|---|
| Water | x | cm³ |
| Soda ash | 150 | g |
| Common salt | 100 | g |
| Potash | 80 | g |
| Caustic soda 32% | 50 | cm³ |
| Sodium silicate (Na₂O:SiO₂ 1:3.3) | 50 | cm³ |
| Total | 1,000 cm³ | |
| Sodium Silicate | Amount | Unit |
|---|---|---|
| a) Na₂O:SiO₂ 1:1.7-2.0 | 1,000 | cm³ |
| b) Na₂O:SiO₂ 1:3.3 | 1,000 | cm³ |
Fixation medium : superheated steam
Substrate : cotton, viscose
Time : 90 sec
Temperature : 125 °C
Washing-off
Washing-off occurs in two stages: first to remove thickeners, chemicals, unfixed dyes and auxiliaries; second to maximize fastness. Swell dry thickening, remove residual alkali, unfixed dyes and auxiliaries. Best results with spray washing, separated rinse baths, and rapid liquor exchange at 90-95°C. Cold water start is possible.
In two-phase methods, intensively spray to remove thickening, alkali, and unfixed dyes at 40°C. Then wash at 60-70°C and 90-95°C. Use soft water to prevent calcium alginate formation. Complete removal of unfixed and hydrolyzed dyes is essential. Higher temperatures accelerate dye diffusion and removal.
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Click here to see Printing Dye Process
Comprehensive specifications and application methods for Dycrofix Reactive Dyes
Sequestering Agent: Sequestering agents are used to soften water and bond free heavy metal ions. Sequestering agents that do not remove the metals from reactive dye complex dyes should be used, as this can lead to uneven dyeing. Therefore EDTA based products are not suitable.
Antifoaming: During both the running of the goods in bath and thus reduce foaminess. Extremely dilute solutions should be dosed into the bath where possible.
Lubricant: Lubricant agent prevents crack marks and creases. It should have no adverse effect on dye liquor stability.
The same amount of common salt (NaCl) or Glauber's salt anhydrous (Na2SO4) can be used. If Glauber's salt cryst (Na2SO4 10H2O) is used, the amount of salt must be doubled.
Caustic soda, soda ash can be used to fix the dyes. The type and amount of alkali required as stated in the below table. The final pH of Dycrofix reactive dye bath:
| Dyeing temperature | Final pH (30°C) |
|---|---|
| 50°C | approx. 11.0 |
| 60°C | approx. 10.5 |
| 80°C | approx. 9.5 |
Download the complete PDF shade card with all technical specifications, color swatches, and application guidelines
Download Shade CardPDF Format | 2.5 MB | Updated 2023